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We manufacture crematorium & Incinerator under the guidelines of Kerala State Pollution Control Board and specifications of the Government

HI-TECK LPG CREMATORIUM

With or decade old expertise in the engineering products, we have introduced a new product i.e.LPG Fired stationary crematorium. We have technological tie up for design/modifications of the crematorium with center of science and Technology for Rurel Development (COST FORD).

eco friendly cremation of dead bodies is effectively carried out in our LPG Crematoriums. In this system a dead body is kept in the furnaces with the help of a trolley. High pressure LPG with air is ignited in the furnace for effective burning. The inside temperature will rise up to 1100 c and the body is burned in 1+ hour to ashesfull length burner on both side (3'x4'nos) ensures the uniformity of burning process from different angles. This burner system also ensures effciency.

The excess heat and fumes are taken out through a water bath in order to bring down the temparature to normalization and to settle down the foreign particles. During this process the particulate matter , oxides of nitrogen, Hydrogen Chloride, carbon dioxide and carbon mono oxide produced are brought down within the limits of pollution control norms. At last the fumes are permitted to escape through a high-rise chimmney (30m)

The ashes can then be collected from the stainless steel collection pan

Featured Of LPG Crematorium:
Consumes less energy of 10-12 kg LPG Cremation is done in 1+hour Furnace temperature of 1100 deg cel Emission of toxic gas is within the limit of pollution control board Chimney height 30 Meters

Product Specification

  • Chamber width
  • : 6ft(180cm)
  • Chamber Length
  • : 9ft(270cm)
  • Chamber Height
  • : 5ft(150cm)
  • Maximum Temperature
  • :11000c
  • Fuel
  • : L.P.Gas
  • Door
  • : Front Opening
  • Burner System
  • : Full length Burners on either side (3ftx4nos
  • Gas pipe line
  • : Unit made out of Copper/ms with pressure gauge.
  • Insulation Kit
  • : Withstanding 11000c.With Special Cement
  • Operation
  • : Manual operation
  • Chimmy/Flue Gas
  • : 30mtr.height
  • Lightning Arrestor
  • : yes
  • Filtering System
  • : Water purification
  • Emission standard
  • : As per KSPCB norms
  • Power
  • : 5.2kw,3phase power connection
  • Cylinder
  • : 8Nos.Minimu,
  • Exhaust Pipe
  • : Sufficient length with heat resistant insulated pipe.
  • Control Pnnel
  • : Manual with sufficient features including Temperature monitoring device
  • Bed
  • : Stainless Steel with M.S. Hospital trolley
  • Structure
     
     
  • : Heavy duty steel Fabrication of Steel materials with re-enforcements .Front Door with eye piece.Body convered with CRCA Sheet and inside filled with ISI insulation bricks with Trolley to lay the body inside the Chamber.

Advantages of LPG Fired Crematorium
Fuel consumption is the lowest comparing to any other alternate from of cremation.
free from Pollution , smoke and odor
Proven technology with sturdy and stable system
Factory assembled and tested equipment. System can be made operational within two weeks time on reaching the site
Easy loading and cleaning provisions
Mininmum maintainance as durable materials are used
Eco friendly design and easy operational system
Philosophical and relligious consideration are incorporated in the design.
No ground water contamination

HI - TECK LPG INCINERATOR

Operating Principle:
Primary Chamber: This waste is charged on this chamber through a feeding door. The Incineration of waste is carried out in starved air, known as “Pyrolytic condition”. Subsequently, the waste is decomposed into gas containing combustibles and carbonaceous material. The low velocity of gas helps in minimizing carryover of the particulate matter. The temperature is closely controlled between 800oC to 900oC with the help of burners to ensure efficient combustion of carbon. sterile ash is removed from the de-ashing door

Scondary Chamber
The flue gas from the Primary Chamber Containing volatiles and unburnts pass to the secondary Chamber .Here it is burnt under turbulent conditions and with an additional supply of combustion air. Complete oxidation is ensured by maintain temperature above10000c with the help of a burner and providing adequate Residence time(minimum 1 second).

Scrubbing System:
The flue gas from the Secondary chamber then passes through the purification Tank (3000 ltr.-3500x2500x1250 mm)filled with water. This system is designed to remove particulate matter and acidio pollution present in the flue gas generated during incineration.The system comprises water impingement, tank and ID Fan. The ID Fan maintains the negative draft and drive out the clean gas into 30mtrs , height stack. By this system the flue gas coming out of tha secondary chamber above 1000oc which brings down the temperature of flue gas up to 250oc

Product Specification

  • Chamber width
  • : 1250mm
  • Chamber Length
  • : 3125mm
  • Chamber Height
  • : 1875mm
  • Maximum Temperature
  •  
  • Primary chamber
  • : 800+50oc
  • Secondary chamber
  • : 1050+50oc
  • Volume of inside Furnace
  • : 1.8m3
  • Fuel
  • : L.P.Gas
  • Door
  • : Front/Top Opening
  • Burner System
     
  • : Full length Burners on either side + Secondary Chamber Burner extra Fresh Air mixing
  • Gas pipe line
  • : Unit made out of Copper/ms with pressure gauge.
  • Insulation Kit
  • : Withstanding 11000c.With Special Cement Coating for durability
  • Operation
  • : Manual operation
  • Chimmy/Flue Gas
  • : 30mtr.height (self standing)
  • Lightning/Scrubbing System
  • : Water impingement tank
  • Emission standard
  • : As per KSPCB norms
  • Power
  • : 5.2kw,3phase power connection
  • Cylinder
  • : 8Nos.Minimu,
  • Exhaust Pipe
  • : Sufficient length with heat resistant insulated pipe.
  • Control Pnnel
  • : Manual with sufficient features including Temperature monitoring device
  • Structure
     
  • : Heavy duty steel Fabrication with Required thickness of Steel materials with additional re-enforcement and Supports.
  • Minimum area required
  • : Floor Space 1500sq.ft

Features :
 Incinerator structure fabricated using heat resistant structural steel plates
 Door front/top provided
 Fire resistant coating over firebricks
 Emission with in PCB’s norms.
Chimney : 30meters height self standing
Burner : Full length Burners on either side 5 nos. burner in secondary chamber
Power : 7.5 HP Main Blower 0.75HP Blower 2 nos.
We manufacture incinerator as per customized specification also.